FTTH Wire Manufacturing Line – State-of-the-art Manufacturing System

Did you know that up-to-date glass-fiber wire networks are capable of running at rates of up to 190 m per minute? This incredible efficiency stems from sophisticated production methods designed for rapid output.

Such setups are constructed to handle diverse cabling forms, including service cables and tight buffered cables. The streamlined form factor, often under twenty-six meters, suits them well for modern facilities.

Integration with intelligent production networks secures seamless operations. Through MES/ERP connectivity, these fiber secondary coating line fabrication lines offer unparalleled precision and efficiency. This makes them a top choice for businesses aiming to stay ahead in the fiber network field.

Overview of the FTTH Manufacturing Line

Efficient manufacturing setups are crucial for meeting the growing need for steadfast connections. These systems are engineered to produce premium light-transmitting wires that energize current communication infrastructures. With advanced technology, they ensure exactness and swiftness in all phases of the manufacturing process.

Defining the FTTH Production Line

This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. They include naked fibers secured with steel or FRP, merging with safeguard coverings. The result is a robust and effective system for rapid broadband links.

The system is compatible with multiple materials, including PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system offers exact tension management, keeping accuracy within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.

Core Attributes of Our FTTH Cable Fabrication Line

Contemporary production setups are transforming how fiber wires are made. Our high-tech system integrates precision, efficiency, and cutting-edge technology to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.

Precision Extruder and Adjustment Head

At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.

Motorized Fiber Release and Tension Control

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.

Self-Operating Rewinding and Material Acquisition Mechanism

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.

Advanced Technology Behind the Production Line

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With a power consumption of just 35KW/h during normal operation, this system is power-saving. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

Outstanding Durability and Dependability Using Renowned Parts

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.

Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.

Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.

Attribute	Benefit
FiberCAN PLC Setup	Exact tuning with live oversight
35KW/h Power Consumption	Low-cost energy performance
9-meter Reel Accumulator	Continuous production
OMRON Controllers	Long-lasting accuracy
ERP System Compatibility	Real-time production tracking

Practical Applications for Our FTTH Cable Line

Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.

Manufacturing Home Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Improved Operational Speed and Yield

It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Cost-Effective Fiber Optic Installation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Aspect	Benefit
7-9km/h Output	Superior output rate
Efficient Power Usage	Cost savings
Negligible Attenuation	Top operational efficacy
1000mm Working Height	Ergonomic design

Summary

Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.